Lexmark 5021-0XX Manual do Utilizador Página 259
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Repair information 4-29
5021-0XX
Right side removals
Front door interlock switch removal
1. Remove top cover assembly. See “Top cover assembly
removal” on page 4-18.
Note: The interlock cable may be difficult to remove. Use a flat tip
tool to disengage the mechanical lock between the cable connector
and switch contacts. The switch comes with a bracket. If switch is
defective, replace only the switch. If bracket is broken, replace the
switch with bracket. See “Front door interlock switch with
bracket” on page 4-31.
- • Table of Contents 1
- • Safety and Notices 1
- • Trademarks 1
- •Start Diagnostics 1
- Table of contents 3
- Laser notices 11
- Class 1 Laser statement label 12
- Laser notice 13
- Avvertenze sui prodotti laser 14
- Avisos sobre el láser 15
- Laserinformatie 16
- Lasermeddelelse 16
- Huomautus laserlaitteesta 17
- Laser-notis 17
- Laser-melding 18
- Avís sobre el Làser 18
- Japanese laser notice 19
- Chinese laser notice 19
- Korean laser notice 20
- Safety information 21
- Norme di sicurezza 22
- Sicherheitshinweise 22
- Pautas de Seguridad 23
- Informações de Segurança 23
- Informació de Seguretat 24
- Safety information xxv 25
- Definitions 26
- 1. General information 27
- Acronyms 29
- Specifications 30
- Operating clearances 32
- Print speed and performance 33
- Time to first print 33
- Duty cycle 34
- Printer memory 34
- 1-10 Service Manual 36
- Media sizes 37
- 1-12 Service Manual 38
- 1-14 Service Manual 40
- General information 1-15 41
- Environment 42
- Printer identification 43
- Options identification 44
- Printer theory of operation 45
- Printer paper path 46
- Printer systems description 47
- 1-22 Service Manual 48
- Printer component systems 49
- 1-24 Service Manual 50
- 1-26 Service Manual 52
- 1-28 Service Manual 54
- Details of the print system 55
- 1-30 Service Manual 56
- Exposing process 57
- Developing process 58
- (-CBV)+(-DBV) 59
- 1-34 Service Manual 60
- Belt cleaning process 62
- General information 1-37 63
- 1-38 Service Manual 64
- 1-40 Service Manual 66
- General information 1-41 67
- 1-42 Service Manual 68
- General information 1-43 69
- Fusing unit 70
- General information 1-45 71
- Fusing process 72
- Control system structure 73
- Control of print process 74
- Print sequence diagram 75
- Laser drive control circuit 76
- Interface control 77
- 1-52 Service Manual 78
- 2. Diagnostic information 79
- Service error codes 80
- Diagnostic information 2-3 81
- 2-4 Service Manual 82
- Diagnostic information 2-5 83
- 2-6 Service Manual 84
- Diagnostic information 2-7 85
- 2-8 Service Manual 86
- Operator messages 87
- 2-10 Service Manual 88
- Diagnostic information 2-11 89
- 2-12 Service Manual 90
- Diagnostic information 2-13 91
- 2-14 Service Manual 92
- Diagnostic information 2-15 93
- 2-16 Service Manual 94
- Diagnostic information 2-17 95
- 2-18 Service Manual 96
- Diagnostic information 2-19 97
- 2-20 Service Manual 98
- Diagnostic information 2-21 99
- Paper jam messages 100
- Diagnostic information 2-23 101
- 5021-0XX 101
- 2-24 Service Manual 102
- Symptom tables 103
- 2-26 Service Manual 104
- Print quality symptom table 105
- 2-28 Service Manual 106
- Printer service checks 107
- 2-30 Service Manual 108
- Diagnostic information 2-31 109
- 2-32 Service Manual 110
- Diagnostic information 2-33 111
- 2-34 Service Manual 112
- Diagnostic information 2-35 113
- 2-36 Service Manual 114
- Diagnostic information 2-37 115
- 2-38 Service Manual 116
- Diagnostic information 2-39 117
- 2-40 Service Manual 118
- Diagnostic information 2-41 119
- 2-42 Service Manual 120
- Diagnostic information 2-43 121
- 2-44 Service Manual 122
- Diagnostic information 2-45 123
- 2-46 Service Manual 124
- Diagnostic information 2-47 125
- 911—Main motor service check 126
- Diagnostic information 2-49 127
- 2-50 Service Manual 128
- Diagnostic information 2-51 129
- 913—Fuser fan service check 130
- 914—Laser fan service check 131
- 915—Erase lamp service check 132
- Diagnostic information 2-55 133
- 2-56 Service Manual 134
- Diagnostic information 2-57 135
- 2-58 Service Manual 136
- Diagnostic information 2-59 137
- 2-60 Service Manual 138
- Diagnostic information 2-61 139
- 2-62 Service Manual 140
- Diagnostic information 2-63 141
- 2-64 Service Manual 142
- Diagnostic information 2-65 143
- 2-66 Service Manual 144
- Diagnostic information 2-67 145
- 2-68 Service Manual 146
- Diagnostic information 2-69 147
- 2-70 Service Manual 148
- Diagnostic information 2-71 149
- 2-72 Service Manual 150
- Diagnostic information 2-73 151
- 2-74 Service Manual 152
- Cover open service check 153
- 2-76 Service Manual 154
- Diagnostic information 2-77 155
- Incorrect media service check 156
- Diagnostic information 2-79 157
- 2-80 Service Manual 158
- Diagnostic information 2-81 159
- 2-82 Service Manual 160
- Diagnostic information 2-83 161
- Operator panel service check 162
- Diagnostic information 2-85 163
- 2-86 Service Manual 164
- Diagnostic information 2-87 165
- 2-88 Service Manual 166
- Diagnostic information 2-89 167
- 2-90 Service Manual 168
- Toner feed service check 169
- Toner low/empty service check 170
- Diagnostic information 2-93 171
- 2-94 Service Manual 172
- Tray empty service check 173
- 2-96 Service Manual 174
- Diagnostic information 2-97 175
- 2-98 Service Manual 176
- Paper feed service checks 177
- 2-100 Service Manual 178
- Print quality service checks 179
- Back stain service check 180
- Banding service check 181
- Black line service check 182
- Diagnostic information 2-105 183
- 2-106 Service Manual 184
- Diagnostic information 2-107 185
- 2-108 Service Manual 186
- Jitter service check 187
- 2-110 Service Manual 188
- Diagnostic information 2-111 189
- Mixed color image appears 189
- Mottle service check 190
- Residual image service check 191
- Ribbing service check 192
- Diagnostic information 2-115 193
- Toner drop service check 194
- Diagnostic information 2-117 195
- Vertical line service check 196
- Diagnostic information 2-119 197
- 2-120 Service Manual 198
- White band service check 199
- White line I service check 200
- White line II service check 201
- 2-124 Service Manual 202
- White print service check 203
- 2-126 Service Manual 204
- Diagnostic information 2-127 205
- 2-128 Service Manual 206
- Spacing table 207
- 2-130 Service Manual 208
- 3. Diagnostic aids 209
- Paper jam sequence 210
- Diagnostic mode 212
- Print registration 214
- Print tests 215
- Hardware tests 216
- LCD test 217
- Button test 217
- Parallel wrap test 217
- ROM memory test 218
- • ROM checksum error 218
- • ROM burst read error 218
- DRAM memory test 219
- Serial wrap test 219
- 3-12 Service Manual 220
- Duplex tests 221
- Device tests 222
- Printer setup 224
- Serial number 225
- Setting configuration ID 225
- Parallel strobe adjustment 226
- Error log 227
- Clearing the error log 228
- Restore EP factory defaults 228
- Exiting diagnostic mode 229
- 3-22 Service Manual 230
- 4. Repair information 231
- 4-2 Service Manual 232
- Photodeveloper cartridge 233
- Printer removal procedures 234
- CRU/FRU and supplies removals 235
- Cleaning roller cover removal 236
- Transfer belt unit removal 237
- Transfer roller removal 238
- Fuser assembly removal 239
- Waste toner bottle removal 240
- 4-12 Service Manual 242
- Duplex unit assembly removal 243
- 4-14 Service Manual 244
- Repair information 4-15 245
- 4-16 Service Manual 246
- Cover removals 247
- Top cover assembly removal 248
- Front cover assembly removal 249
- 4-20 Service Manual 250
- Repair information 4-21 251
- Right cover removal 252
- Rear cover assembly removal 252
- Left cover removal 254
- 4-26 Service Manual 256
- Erase lamp removal 257
- 4-28 Service Manual 258
- Right side removals 259
- 4-30 Service Manual 260
- Developer motor removal 261
- 4-32 Service Manual 262
- MagentaCyan 263
- 4-34 Service Manual 264
- 4-36 Service Manual 266
- Main motor assembly removal 268
- Repair information 4-39 269
- Clutch removal 270
- Waste toner feeder removal 272
- Repair information 4-43 273
- Rear removals 274
- RIP board removal 275
- Bracket assembly removal 275
- Paper guide assembly removal 276
- Paper feed roller removal 278
- Paper exit assembly removal 279
- 4-50 Service Manual 280
- Repair information 4-51 281
- 5. Disconnect cable (D) 281
- 6. Remove two screws (E) 281
- 7. Remove paper exit (F) 281
- Registration assembly removal 282
- Left side removals 283
- Operator panel cable removal 284
- 4-56 Service Manual 286
- RIP board cage removal 287
- 4-58 Service Manual 288
- 4-60 Service Manual 290
- HVPS cage removal 292
- Toner present sensor removal 293
- 4-64 Service Manual 294
- 4-66 Service Manual 296
- Repair information 4-67 297
- Top removals 298
- I/O board removal 300
- Waste toner auger removal 302
- Waste toner agitator removal 303
- Power supply fan removal 304
- 5. Locations and connectors 305
- 5-2 Service Manual 306
- Locations and connectors 5-3 307
- Electronic components 308
- Locations and connectors 5-5 309
- 5-6 Service Manual 310
- Fan/motor locations 311
- Interlock switch locations 312
- Locations and connectors 5-9 313
- 5-10 Service Manual 314
- Symbol and part name table 315
- 5-12 Service Manual 316
- Locations and connectors 5-13 317
- 5-14 Service Manual 318
- RIP board 319
- Engine controller board 320
- Input/output (I/O) board 321
- 5-18 Service Manual 322
- Printer cables 323
- 5-20 Service Manual 324
- Locations and connectors 5-21 325
- 5-22 Service Manual 326
- Locations and connectors 5-23 327
- 5-24 Service Manual 328
- Locations and connectors 5-25 329
- Cable 4 connector assignments 330
- Cable 5 connector assignments 331
- 5-28 Service Manual 332
- 5-30 Service Manual 334
- Locations and connectors 5-31 335
- 5-32 Service Manual 336
- Locations and connectors 5-33 337
- I/O board DCN8—Laser fan 337
- 5-34 Service Manual 338
- Locations and connectors 5-35 339
- I/O board DCN16—Sensors 339
- 5-36 Service Manual 340
- Locations and connectors 5-37 341
- 5-38 Service Manual 342
- Locations and connectors 5-39 343
- 5-40 Service Manual 344
- Locations and connectors 5-41 345
- Cable 9 connector assignments 346
- Locations and connectors 5-43 347
- 5-44 Service Manual 348
- Locations and connectors 5-45 349
- 5-46 Service Manual 350
- (120V Printer) 351
- (240V Printer) 351
- 5-48 Service Manual 352
- Locations and connectors 5-49 353
- 5-50 Service Manual 354
- 6. Preventive maintenance 355
- 6-2 Service Manual 356
- 7. Parts catalog 357
- Assembly 1: Base printer 358
- Assembly 1: Base printer 359
- Assembly 2: Covers 360
- Assembly 2: Covers 361
- Assembly 3: Front 362
- Assembly 3: Front 363
- Assembly 4: Right 364
- Assembly 4: Right 365
- Assembly 5: Rear 366
- Assembly 5: Rear 367
- Assembly 6: Left 368
- Assembly 6: Left 369
- Assembly 7: Top 370
- Assembly 7: Top 371
- Assembly 8: RIP board 372
- Assembly 8: RIP board 373
- 7-18 Service Manual 374
- Parts catalog 7-19 375
- 7-20 Service Manual 376
- I-2 Service Manual 378
- I-4 Service Manual 380
- Part number index 381
- I-6 Service Manual 382
- I-8 Service Manual 384
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