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Repair inf
ormation
4-15
5021-0XX
5.
Lift duple
x
unit up and a
way fr
om printer
.
1
2
...
240
241
242
243
244
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384
385
• Table of Contents
1
• Safety and Notices
1
• Trademarks
1
•Start Diagnostics
1
Table of contents
3
Laser notices
11
Class 1 Laser statement label
12
Laser notice
13
Avvertenze sui prodotti laser
14
Avisos sobre el láser
15
Laserinformatie
16
Lasermeddelelse
16
Huomautus laserlaitteesta
17
Laser-notis
17
Laser-melding
18
Avís sobre el Làser
18
Japanese laser notice
19
Chinese laser notice
19
Korean laser notice
20
Safety information
21
Norme di sicurezza
22
Sicherheitshinweise
22
Pautas de Seguridad
23
Informações de Segurança
23
Informació de Seguretat
24
Safety information xxv
25
Definitions
26
1. General information
27
Acronyms
29
Specifications
30
Operating clearances
32
Print speed and performance
33
Time to first print
33
Duty cycle
34
Printer memory
34
1-10 Service Manual
36
Media sizes
37
1-12 Service Manual
38
1-14 Service Manual
40
General information 1-15
41
Environment
42
Printer identification
43
Options identification
44
Printer theory of operation
45
Printer paper path
46
Printer systems description
47
1-22 Service Manual
48
Printer component systems
49
1-24 Service Manual
50
1-26 Service Manual
52
1-28 Service Manual
54
Details of the print system
55
1-30 Service Manual
56
Exposing process
57
Developing process
58
(-CBV)+(-DBV)
59
1-34 Service Manual
60
Belt cleaning process
62
General information 1-37
63
1-38 Service Manual
64
1-40 Service Manual
66
General information 1-41
67
1-42 Service Manual
68
General information 1-43
69
Fusing unit
70
General information 1-45
71
Fusing process
72
Control system structure
73
Control of print process
74
Print sequence diagram
75
Laser drive control circuit
76
Interface control
77
1-52 Service Manual
78
2. Diagnostic information
79
Service error codes
80
Diagnostic information 2-3
81
2-4 Service Manual
82
Diagnostic information 2-5
83
2-6 Service Manual
84
Diagnostic information 2-7
85
2-8 Service Manual
86
Operator messages
87
2-10 Service Manual
88
Diagnostic information 2-11
89
2-12 Service Manual
90
Diagnostic information 2-13
91
2-14 Service Manual
92
Diagnostic information 2-15
93
2-16 Service Manual
94
Diagnostic information 2-17
95
2-18 Service Manual
96
Diagnostic information 2-19
97
2-20 Service Manual
98
Diagnostic information 2-21
99
Paper jam messages
100
Diagnostic information 2-23
101
5021-0XX
101
2-24 Service Manual
102
Symptom tables
103
2-26 Service Manual
104
Print quality symptom table
105
2-28 Service Manual
106
Printer service checks
107
2-30 Service Manual
108
Diagnostic information 2-31
109
2-32 Service Manual
110
Diagnostic information 2-33
111
2-34 Service Manual
112
Diagnostic information 2-35
113
2-36 Service Manual
114
Diagnostic information 2-37
115
2-38 Service Manual
116
Diagnostic information 2-39
117
2-40 Service Manual
118
Diagnostic information 2-41
119
2-42 Service Manual
120
Diagnostic information 2-43
121
2-44 Service Manual
122
Diagnostic information 2-45
123
2-46 Service Manual
124
Diagnostic information 2-47
125
911—Main motor service check
126
Diagnostic information 2-49
127
2-50 Service Manual
128
Diagnostic information 2-51
129
913—Fuser fan service check
130
914—Laser fan service check
131
915—Erase lamp service check
132
Diagnostic information 2-55
133
2-56 Service Manual
134
Diagnostic information 2-57
135
2-58 Service Manual
136
Diagnostic information 2-59
137
2-60 Service Manual
138
Diagnostic information 2-61
139
2-62 Service Manual
140
Diagnostic information 2-63
141
2-64 Service Manual
142
Diagnostic information 2-65
143
2-66 Service Manual
144
Diagnostic information 2-67
145
2-68 Service Manual
146
Diagnostic information 2-69
147
2-70 Service Manual
148
Diagnostic information 2-71
149
2-72 Service Manual
150
Diagnostic information 2-73
151
2-74 Service Manual
152
Cover open service check
153
2-76 Service Manual
154
Diagnostic information 2-77
155
Incorrect media service check
156
Diagnostic information 2-79
157
2-80 Service Manual
158
Diagnostic information 2-81
159
2-82 Service Manual
160
Diagnostic information 2-83
161
Operator panel service check
162
Diagnostic information 2-85
163
2-86 Service Manual
164
Diagnostic information 2-87
165
2-88 Service Manual
166
Diagnostic information 2-89
167
2-90 Service Manual
168
Toner feed service check
169
Toner low/empty service check
170
Diagnostic information 2-93
171
2-94 Service Manual
172
Tray empty service check
173
2-96 Service Manual
174
Diagnostic information 2-97
175
2-98 Service Manual
176
Paper feed service checks
177
2-100 Service Manual
178
Print quality service checks
179
Back stain service check
180
Banding service check
181
Black line service check
182
Diagnostic information 2-105
183
2-106 Service Manual
184
Diagnostic information 2-107
185
2-108 Service Manual
186
Jitter service check
187
2-110 Service Manual
188
Diagnostic information 2-111
189
Mixed color image appears
189
Mottle service check
190
Residual image service check
191
Ribbing service check
192
Diagnostic information 2-115
193
Toner drop service check
194
Diagnostic information 2-117
195
Vertical line service check
196
Diagnostic information 2-119
197
2-120 Service Manual
198
White band service check
199
White line I service check
200
White line II service check
201
2-124 Service Manual
202
White print service check
203
2-126 Service Manual
204
Diagnostic information 2-127
205
2-128 Service Manual
206
Spacing table
207
2-130 Service Manual
208
3. Diagnostic aids
209
Paper jam sequence
210
Diagnostic mode
212
Print registration
214
Print tests
215
Hardware tests
216
LCD test
217
Button test
217
Parallel wrap test
217
ROM memory test
218
• ROM checksum error
218
• ROM burst read error
218
DRAM memory test
219
Serial wrap test
219
3-12 Service Manual
220
Duplex tests
221
Device tests
222
Printer setup
224
Serial number
225
Setting configuration ID
225
Parallel strobe adjustment
226
Error log
227
Clearing the error log
228
Restore EP factory defaults
228
Exiting diagnostic mode
229
3-22 Service Manual
230
4. Repair information
231
4-2 Service Manual
232
Photodeveloper cartridge
233
Printer removal procedures
234
CRU/FRU and supplies removals
235
Cleaning roller cover removal
236
Transfer belt unit removal
237
Transfer roller removal
238
Fuser assembly removal
239
Waste toner bottle removal
240
4-12 Service Manual
242
Duplex unit assembly removal
243
4-14 Service Manual
244
Repair information 4-15
245
4-16 Service Manual
246
Cover removals
247
Top cover assembly removal
248
Front cover assembly removal
249
4-20 Service Manual
250
Repair information 4-21
251
Right cover removal
252
Rear cover assembly removal
252
Left cover removal
254
4-26 Service Manual
256
Erase lamp removal
257
4-28 Service Manual
258
Right side removals
259
4-30 Service Manual
260
Developer motor removal
261
4-32 Service Manual
262
MagentaCyan
263
4-34 Service Manual
264
4-36 Service Manual
266
Main motor assembly removal
268
Repair information 4-39
269
Clutch removal
270
Waste toner feeder removal
272
Repair information 4-43
273
Rear removals
274
RIP board removal
275
Bracket assembly removal
275
Paper guide assembly removal
276
Paper feed roller removal
278
Paper exit assembly removal
279
4-50 Service Manual
280
Repair information 4-51
281
5. Disconnect cable (D)
281
6. Remove two screws (E)
281
7. Remove paper exit (F)
281
Registration assembly removal
282
Left side removals
283
Operator panel cable removal
284
4-56 Service Manual
286
RIP board cage removal
287
4-58 Service Manual
288
4-60 Service Manual
290
HVPS cage removal
292
Toner present sensor removal
293
4-64 Service Manual
294
4-66 Service Manual
296
Repair information 4-67
297
Top removals
298
I/O board removal
300
Waste toner auger removal
302
Waste toner agitator removal
303
Power supply fan removal
304
5. Locations and connectors
305
5-2 Service Manual
306
Locations and connectors 5-3
307
Electronic components
308
Locations and connectors 5-5
309
5-6 Service Manual
310
Fan/motor locations
311
Interlock switch locations
312
Locations and connectors 5-9
313
5-10 Service Manual
314
Symbol and part name table
315
5-12 Service Manual
316
Locations and connectors 5-13
317
5-14 Service Manual
318
RIP board
319
Engine controller board
320
Input/output (I/O) board
321
5-18 Service Manual
322
Printer cables
323
5-20 Service Manual
324
Locations and connectors 5-21
325
5-22 Service Manual
326
Locations and connectors 5-23
327
5-24 Service Manual
328
Locations and connectors 5-25
329
Cable 4 connector assignments
330
Cable 5 connector assignments
331
5-28 Service Manual
332
5-30 Service Manual
334
Locations and connectors 5-31
335
5-32 Service Manual
336
Locations and connectors 5-33
337
I/O board DCN8—Laser fan
337
5-34 Service Manual
338
Locations and connectors 5-35
339
I/O board DCN16—Sensors
339
5-36 Service Manual
340
Locations and connectors 5-37
341
5-38 Service Manual
342
Locations and connectors 5-39
343
5-40 Service Manual
344
Locations and connectors 5-41
345
Cable 9 connector assignments
346
Locations and connectors 5-43
347
5-44 Service Manual
348
Locations and connectors 5-45
349
5-46 Service Manual
350
(120V Printer)
351
(240V Printer)
351
5-48 Service Manual
352
Locations and connectors 5-49
353
5-50 Service Manual
354
6. Preventive maintenance
355
6-2 Service Manual
356
7. Parts catalog
357
Assembly 1: Base printer
358
Assembly 1: Base printer
359
Assembly 2: Covers
360
Assembly 2: Covers
361
Assembly 3: Front
362
Assembly 3: Front
363
Assembly 4: Right
364
Assembly 4: Right
365
Assembly 5: Rear
366
Assembly 5: Rear
367
Assembly 6: Left
368
Assembly 6: Left
369
Assembly 7: Top
370
Assembly 7: Top
371
Assembly 8: RIP board
372
Assembly 8: RIP board
373
7-18 Service Manual
374
Parts catalog 7-19
375
7-20 Service Manual
376
I-2 Service Manual
378
I-4 Service Manual
380
Part number index
381
I-6 Service Manual
382
I-8 Service Manual
384
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