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7-32
4059 Ser
vice Manual
4059-XXX
Assembly 12: T
ransfer
1
2
...
279
280
281
282
283
284
285
286
287
288
289
...
346
347
• Table of Contents
1
• Safety and Notices
1
• Trademarks
1
• Start Diagnostics
1
FirstEdition: September 2002
2
All rights reserved
2
Contents
3
Laser Notices
8
Class 1 Laser Statement Label
9
Laser Notice
10
Avvertenze sui prodotti laser
11
Avisos sobre el láser
11
Declaração sobre Laser
12
Laserinformatie
12
Lasermeddelelse
13
Huomautus laserlaitteesta
13
Laser-notis
13
Laser-melding
14
Avís sobre el Làser
14
Japanese Laser Notice
15
Chinese Laser Notice
15
Informació de Seguretat
19
Chinese Safety Information
20
Korean Safety Information
20
Ozone Information
20
1. General Information
22
1-3 4059 Service Manual
24
Maintenance Approach
26
Tools Required For Service
26
Acronyms
27
2. Diagnostic Information
28
Service Error Codes
29
2-3 4059 Service Manual
30
Diagnostic Information 2-4
31
2-5 4059 Service Manual
32
Diagnostic Information 2-6
33
2-7 4059 Service Manual
34
2-9 4059 Service Manual
36
2-11 4059 Service Manual
38
User Status Messages
39
2-13 4059 Service Manual
40
Diagnostic Information 2-14
41
2-15 4059 Service Manual
42
User Error Messages
43
2-17 4059 Service Manual
44
Diagnostic Information 2-18
45
2-19 4059 Service Manual
46
2-21 4059 Service Manual
48
2-23 4059 Service Manual
50
Power-On Self Test (POST)
51
Symptom Tables
52
Diagnostic Information 2-26
53
2-27 4059 Service Manual
54
Service Checks
55
Charge Roll Service Check
56
Diagnostic Information 2-30
57
2-31 4059 Service Manual
58
Dead Machine Service Check
59
2-33 4059 Service Manual
60
Diagnostic Information 2-34
61
Duplex Option Service Check
62
Diagnostic Information 2-36
63
2-37 4059 Service Manual
64
Diagnostic Information 2-38
65
Rear Door is closed
65
2-39 4059 Service Manual
66
Diagnostic Information 2-40
67
2-41 4059 Service Manual
68
2-43 4059 Service Manual
70
2-45 4059 Service Manual
72
Erase Lamp Service Check
73
Fan Service Check
74
Fuser Service Check
75
2-49 4059 Service Manual
76
2-51 4059 Service Manual
78
2-53 4059 Service Manual
80
2-55 4059 Service Manual
82
Input Sensor Service Check
84
2-59 4059 Service Manual
86
Diagnostic Information 2-60
87
2-61 4059 Service Manual
88
Diagnostic Information 2-62
89
2-63 4059 Service Manual
90
Diagnostic Information 2-64
91
2-65 4059 Service Manual
92
2-67 4059 Service Manual
94
Diagnostic Information 2-68
95
2-69 4059 Service Manual
96
Diagnostic Information 2-70
97
2-71 4059 Service Manual
98
Diagnostic Information 2-72
99
Excessive Noise or Vibration
99
Main Drive Service Check
100
Operator Panel Service Check
101
2-75 4059 Service Manual
102
Options Service Check
103
2-77 4059 Service Manual
104
Output Expander Service Check
106
Diagnostic Information 2-80
107
4059-XXX
107
2-81 4059 Service Manual
108
Diagnostic Information 2-82
109
2-83 4059 Service Manual
110
2-85 4059 Service Manual
112
Paper Feed Service Check
113
2-87 4059 Service Manual
114
Parallel Port Service Check
116
Printhead Service Check
116
Diagnostic Information 2-90
117
Print Quality Service Check
118
2-93 4059 Service Manual
120
2-95 4059 Service Manual
122
2-97 4059 Service Manual
124
Diagnostic Information 2-98
125
2-99 4059 Service Manual
126
2-101 4059 Service Manual
128
Smart Cartridge Service Check
129
2-103 4059 Service Manual
130
Serial Port Service Check
131
Toner Sensor Service Check
131
Transfer Roll Service Check
132
Diagnostic Information 2-106
133
Exiting the Diagnostics Mode
134
Device Tests
135
Flash Test
136
Disabling Download Emulations
136
Duplex Tests
137
Duplex Sensor Test
138
Duplex Motor Test
138
Duplex Feed 1 Test
140
Duplex Feed 2 Test
140
Error Log
141
Hardware Tests
142
DRAM Memory Test
143
ROM Memory Test
143
Parallel Wrap Test
144
Serial Wrap Test
145
3-13 4059 Service Manual
146
Input Tray Tests
147
OutputBinTest-StandardBin
148
OutputBinFeedTest
148
Output Bin Sensor Test
149
Output Bin X Sensor Test
149
Base Sensor Test
150
Print Registration
151
Printer Setup
152
Setting Configuration ID
153
Restore EP Factory Defaults
154
Print Quality Test Pages
156
Printing Menu Settings Page
157
Autocompensator Operation
158
Operations
159
Fuser Operation
160
Paper Feed Jams
162
4-1 4059 Service Manual
164
Adjustment Procedures
165
Fuser Solenoid Adjustment
166
Gap Adjustment
166
Printhead Assembly Adjustment
167
4-5 4059 Service Manual
168
Screw Identification Table
170
Repair Information 4-8
171
4-9 4059 Service Manual
172
Repair Information 4-10
173
4-11 4059 Service Manual
174
Removal Procedures
175
4-13 4059 Service Manual
176
Repair Information 4-14
177
4-15 4059 Service Manual
178
Repair Information 4-16
179
4-17 4059 Service Manual
180
Center Pan Assembly
181
Controller Board
182
Developer Drive Assembly
183
Duplex Front Cover Assembly
184
Duplex Front Cover Door
184
Duplex Board
184
Duplex Motor
185
Engine Board
186
EP Frame Assembly
186
4-25 4059 Service Manual
188
Fuser Board
190
Fuser Cover
191
Fuser Detack Fingers
192
Fuser Detack Housing Assembly
192
Fuser Transfer Plate
193
Fuser Exit Flag Assembly
194
Fuser Exit Roll Assembly
195
Fuser Lamp
196
High Voltage Power Supply
197
Inner EMC Shield
198
4-37 4059 Service Manual
200
Interconnect Board Assembly
202
Repair Information 4-40
203
Left Side Frame
204
Repair Information 4-42
205
Low Voltage Power Supply
206
Main Drive Assembly
207
Main Drive Motor
208
4-47 4059 Service Manual
210
Operator Panel
211
4-49 4059 Service Manual
212
Outer EMC Shield
214
Paper Alignment Assembly
215
Paper Input Sensor
216
Paper Size Sensing Board
217
Pick Roll
217
Printhead
218
Redrive Assembly
219
Right Side Frame
220
Smart Cartridge Contacts
221
Toner Sensor
222
Transfer Roll Assembly
223
4-61 4059 Service Manual
224
5. Connector Locations
226
Connector Locations 5-2
227
5-5 4059 Service Manual
230
Connector Locations 5-6
231
5-7 4059 Service Manual
232
Connector Locations 5-8
233
Level 1 Engine Board
234
Level 2 Engine Board
235
Connector Locations 5-12
237
5-13 4059 Service Manual
238
Interconnect Board
239
5-15 4059 Service Manual
240
Envelope Option Board
242
Connector Locations 5-18
243
Duplex Option Board
244
Level 1 Duplex Option Board
245
Level 2 Duplex Option Board
246
Autoconnect - Top
246
Connector Locations 5-22
247
5-23 4059 Service Manual
248
Connector Locations 5-24
249
5-25 4059 Service Manual
250
6-2 4059 Service Manual
252
Assembly 1: Covers
254
Parts Catalog 7-3
255
7-4 4059 Service Manual
256
Parts Catalog 7-5
257
Assembly 2: Frame
258
Parts Catalog 7-7
259
Assembly 2: Frame (continued)
260
Parts Catalog 7-9
261
Assembly 3: Printhead
262
Parts Catalog 7-11
263
7-12 4059 Service Manual
264
Parts Catalog 7-13
265
7-14 4059 Service Manual
266
Parts Catalog 7-15
267
7-16 4059 Service Manual
268
Parts Catalog 7-17
269
7-18 4059 Service Manual
270
Parts Catalog 7-19
271
7-20 4059 Service Manual
272
Parts Catalog 7-21
273
Assembly 9: Main Drive
274
Parts Catalog 7-23
275
Assembly 10: Developer Drive
276
Parts Catalog 7-25
277
Assembly 11: Fuser
278
Parts Catalog 7-27
279
7-28 4059 Service Manual
280
Parts Catalog 7-29
281
7-30 4059 Service Manual
282
Parts Catalog 7-31
283
Assembly 12: Transfer
284
Parts Catalog 7-33
285
Assembly 13: Charging
286
Parts Catalog 7-35
287
Assembly 14: Electronics
288
Parts Catalog 7-37
289
7-38 4059 Service Manual
290
Parts Catalog 7-39
291
7-40 4059 Service Manual
292
Parts Catalog 7-41
293
7-42 4059 Service Manual
294
Parts Catalog 7-43
295
7-44 4059 Service Manual
296
Parts Catalog 7-45
297
7-46 4059 Service Manual
298
Parts Catalog 7-47
299
Assembly 15: 250 Sheet Tray
300
Parts Catalog 7-49
301
7-50 4059 Service Manual
302
Parts Catalog 7-51
303
Assembly 16: 500 Sheet Tray
304
Parts Catalog 7-53
305
7-54 4059 Service Manual
306
Parts Catalog 7-55
307
7-56 4059 Service Manual
308
Parts Catalog 7-57
309
7-58 4059 Service Manual
310
Parts Catalog 7-59
311
Assembly 18: Duplex
312
Parts Catalog 7-61
313
7-62 4059 Service Manual
314
Parts Catalog 7-63
315
7-64 4059 Service Manual
316
Parts Catalog 7-65
317
Assembly 19: Output Expander
318
Parts Catalog 7-67
319
7-68 4059 Service Manual
320
Parts Catalog 7-69
321
Assembly 20: Envelope Feeder
322
Parts Catalog 7-71
323
7-72 4059 Service Manual
324
Parts Catalog 7-73
325
7-74 4059 Service Manual
326
Parts Catalog 7-75
327
7-76 4059 Service Manual
328
Parts Catalog 7-77
329
7-78 4059 Service Manual
330
Parts Catalog 7-79
331
7-80 4059 Service Manual
332
Parts Catalog 7-81
333
7-82 4059 Service Manual
334
Parts Catalog 7-83
335
7-84 4059 Service Manual
336
Parts Catalog 7-85
337
7-86 4059 Service Manual
338
Parts Catalog 7-87
339
Assembly 24: Options
340
Parts Catalog 7-89
341
Assembly 25: Miscellaneous
342
Parts Catalog 7-91
343
I-3 4059 Service Manual
346
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