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4-28
Service Man
ual
4085-0
01
1
2
...
183
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4085-001
1
Table of Contents
3
Safety Information
8
Norme di sicurezza
9
Sicherheitshinweise
9
Pautas de Seguridad
10
Informações de Segurança
10
Informació de Seguretat
11
Service Manual
12
1. General Information
13
Maintenance Approach
14
Tools Required For Service
15
Abbreviations
15
Operator Panel and Menus
16
Printer Messages
18
Operator Panel Menus
19
1-8 Service Manual
20
Ready status
20
Changing Printer Settings
21
1-10 Service Manual
22
2. Diagnostic Information
23
Service Messages
24
Error Indicator Table
25
2-4 Service Manual
26
Diagnostic Information 2-5
27
2-6 Service Manual
28
Diagnostic Information 2-7
29
2-8 Service Manual
30
Diagnostic Information 2-9
31
User Status Messages
32
Diagnostic Information 2-11
33
2-12 Service Manual
34
Warning Messages
35
Status Messages
36
Diagnostic Information 2-15
37
2-16 Service Manual
38
Diagnostic Information 2-17
39
2-18 Service Manual
40
Diagnostic Information 2-19
41
2-20 Service Manual
42
Diagnostic Information 2-21
43
2-22 Service Manual
44
Diagnostic Information 2-23
45
Attendance Messages
46
Diagnostic Information 2-25
47
2-26 Service Manual
48
Diagnostic Information 2-27
49
Overriding Change Prompts
50
Diagnostic Information 2-29
51
2-30 Service Manual
52
Diagnostic Information 2-31
53
2-32 Service Manual
54
Diagnostic Information 2-33
55
2-34 Service Manual
56
Diagnostic Information 2-35
57
2-36 Service Manual
58
Diagnostic Information 2-37
59
2-38 Service Manual
60
Diagnostic Information 2-39
61
Paper Jams
62
2-42 Service Manual
64
2-44 Service Manual
66
2-46 Service Manual
68
Diagnostic Information 2-47
69
2-48 Service Manual
70
Post Symptom Table
71
Symptom Tables
72
Diagnostic Information 2-51
73
Operator Panel Problems
73
Paper Feed Problems
73
Power Problems
73
2-52 Service Manual
74
Service Checks
75
2-54 Service Manual
76
Diagnostic Information 2-55
77
Index Motor Service Check
78
Sensor Checks
78
2-58 Service Manual
80
Options Service Check
81
Paper Feed Service Check
82
• A defective motor
83
• Defective gears
83
• Defective engine board
83
• Defective power supply
83
Power Supply Service Check
85
RIP Card Service Check
86
Print Quality Service Check
87
2-66 Service Manual
88
Transport Service Check
89
2-68 Service Manual
90
User Error Messages
91
2-70 Service Manual
92
Diagnostic Information 2-71
93
2-72 Service Manual
94
3. Diagnostic Aids
95
3-2 Service Manual
96
Change Ink Cartridges
98
Change Printheads
98
Aligning the Printheads
99
3-6 Service Manual
100
Cleaning Printheads
101
Linking Input Trays
102
3-10 Service Manual
104
Restoring Factory Defaults
106
3-14 Service Manual
108
3-16 Service Manual
110
3-18 Service Manual
112
3-20 Service Manual
114
3-22 Service Manual
116
• DRAM Error
118
• ROM Checksum Error
119
• ROM Burst Read Error
119
3-26 Service Manual
120
3-28 Service Manual
122
3-30 Service Manual
124
3-32 Service Manual
126
3-34 Service Manual
128
3-36 Service Manual
130
• All 2xx paper jam messages
131
• All 9xx service messages
131
3-38 Service Manual
132
for an illustration of the
133
3-40 Service Manual
134
Operator Panel
136
3-44 Service Manual
138
Busy/Waiting Menu Group
139
Job Menu
140
Ready Menu Group
142
3-50 Service Manual
144
3-52 Service Manual
146
Diagnostic Aids 3-53
147
3-54 Service Manual
148
3-56 Service Manual
150
3-58 Service Manual
152
Configuration Menu Group
154
Diagnostic Aids 3-61
155
3-62 Service Manual
156
3-64 Service Manual
158
Diagnostic Aids 3-65
159
3-66 Service Manual
160
4. Repair Information
161
Adjustments
162
Removal Procedures
162
Rear Cover Removal
163
4-4 Service Manual
164
Exit Tray Removal
165
Left Frame Cover Removal
166
Left Cover Removal
167
4-8 Service Manual
168
4-10 Service Manual
170
Left Tray Cover Removal
171
Right Tray Cover Removal
172
Engine Board /Cover Removal
174
Carrier with Card Removal
175
4-16 Service Manual
176
4-18 Service Manual
178
Power Supply Removal
179
4-20 Service Manual
180
Repair Information 4-21
181
Index Card Assembly Removal
182
Cover-Open Sensor Removal
183
4-24 Service Manual
184
Repair Information 4-25
185
Sensor Removal
186
Frame From Base Removal
187
4-28 Service Manual
188
4-30 Service Manual
190
Path Sensor Removal
191
4-32 Service Manual
192
PerfectFinish Motor Removal
193
Index Motor Assembly Removal
193
4-34 Service Manual
194
Repair Information 4-35
195
4-36 Service Manual
196
Repair Information 4-37
197
4-38 Service Manual
198
Exit Shaft with Gear Removal
199
4-40 Service Manual
200
Repair Information 4-41
201
4-42 Service Manual
202
4-44 Service Manual
204
4-46 Service Manual
206
Backup Roller Spring Removal
208
Tray 2 Covers Removal
209
Peristaltic Pump Removal
209
4-50 Service Manual
210
Repair Information 4-51
211
4-52 Service Manual
212
5. Connector Locations
213
RIP Card
214
RIP Card (cont.)
215
Optional Tray 2
216
6. Preventive Maintenance
217
6-2 Service Manual
218
7. Parts Catalog
219
Assembly 1: Covers
220
Assembly 1: Covers
221
Assembly 2: Paper Feed
222
Assembly 2: Paper Feed
223
7-6 Service Manual
224
Parts Catalog 7-7
225
7-8 Service Manual
226
Parts Catalog 7-9
227
Assembly 3: Electronics
228
Assembly 3: Electronics
229
7-12 Service Manual
230
Parts Catalog 7-13
231
7-14 Service Manual
232
Parts Catalog 7-15
233
7-16 Service Manual
234
Assembly 4: Carrier Transport
235
7-18 Service Manual
236
Parts Catalog 7-19
237
Assembly 6: Optional Tray 2
238
Assembly 6: Optional Tray 2
239
7-22 Service Manual
240
Parts Catalog 7-23
241
7-24 Service Manual
242
Parts Catalog 7-25
243
7-26 Service Manual
244
X-2 Service Manual
246
Part Numbers
247
X-4 Service Manual
248
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